Monday, January 28, 2019

CUTTING TOOLS AND OPERATIONS MCQ PART-5 FOR SEM 1


1) Which one the following features, refers to vitrified bond wheels?

Suitable for wet and dry grinding
Used for a longer period due to the dense structure
Not sensitive to shocks and pressure
Used for a longer period due to an elastic structure


2) Dressing and truing of a grinding wheel are...

exactly the same operation
done with the same equipment
done only for coarse grinding wheels
only for form grinding wheels


3) A hardened die block (work) has to be ground. It is required to retain the same hardness even after grinding. If the work is overheated in the grinding process, it may result in work being rejected or scrapped. The probable reason for rejection is that the work surface is ........

softened
discolored
rough
brittle


4) Which one of the following machine reamers are used to correct the misalignment between the reamer axis and the work axis?

Machine jig reamer
Shell reamer
Chucking Reamer
Floating blade reamer

5) You have to select a grinding wheel with suitable abrasive to grind glass. What is the type of abrasive you will select?

Emery
Diamond
Quartz
Silicon carbide


6) Which one of the following cutting fluids are used during grinding mild steel?

Non-synthetic cutting oil
Soluble oil
Paraffin
Mineral oil

7) Grinding with a balanced grinding wheel will make it possible to achieve the required ..........

Pattern of lay
Positional tolerance surface finish only
dimensional accuracy with the surface finish
Positional tolerance


8) Counter-boring is done for .........

Enlarging the hole to accurate size
deburring hole ends
Accommodating socket head screws
Finishing the cored hole


9) Oil grooves are to be cut in brass half bearings. Which one of the following chisels is suitable?

Half-round nose chisel
Flat Chisel
Crosscut chisel
Web chisel


10) After threading a hole by a tap, it was found that the crest of the thread was not formed throughout. Which one of the following reasons would have caused this defect?


Insufficient coolant supply
Broken the tip of cutting edge of the tap
Hole size slightly less than the tap drill size
Hole size slightly more than the tap drill size

11) Which is the possible cause when a twist drill produces a rough hole on the job?

The clearance angle is too small
Feed rate is too high
The clearance angle is too big
The cutting speed is too small

12) Which angle of countersink drill you will select for seating countersink type A (IS — 3406-1986)?


Countersink drill 75°
Countersink drill 80°
Countersink drill 90°
Countersink drill 120°


13) What will be the result if the clearance angle in the drill is increased?

Poor wedging action.
Weak cutting edge
Rough hole surface
Increased point angle


14) A reamed hole has patches of the poor finish. Which one of the following is the cause for this defect?

Excessive cutting speed
Wrong selection of the reamer for the job
The bored hole has an insufficient reaming allowance
Insufficient coolant supply


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